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Military Specification Hookup Wire
POLYTETRAFLUOROETHYLENE (PTFE) INSULATION
*MIL-W-16878/5 (PREVIOUSLY TYPE 'EE')

Standard Putups:
bullet100 ft

bullet1000 ft.


See color chart 8 in Technical Section. Consult factory for availability of other colors and color combinations.
Description
bulletConductors: Silver-plated copper with 40 microinches minimum coating thickness per ASTM B-298. Also available on special order are constructions with nickel-plated copper, silver-plated or nickel-plated high-strength, high-conductivity alloy.
bulletInsulation: Extruded PTFE, nominal wall thickness .015 (0.4mm). Bondable treated or sodium-etched coatings can be supplied upon special request.
bulletColor Coding: Insulation color coding to MIL-STD-104 is available in solid colors and stripes.
Characteristics
bulletTemperature Range: -55C to +200C with silver-plated and -55C to +260C with nickel-plated conductors.
bulletInsul. Flaw Test (Spark Test): 5,700 Volts rms @ 3.0 kHz..
bulletMin. Insul. Resist.: Meets calculated requirements.
bulletHeat Resistance: +290C for 96 hours.
bulletVoltage Rating: 1,000 Volts rms.
Features and Applications
bulletThis heavy-wall wire, rated at 1,000 volts rms or 3,000 volts DC, saves both size and weight compared with many other insulated wires of the same rating. *Suitable for high-frequency use at elevated temperatures in high-reliability programs where electrical and thermal stability are important. It provides excellent solder-iron resistance. Certain strandings meet Class A of NAS-703 or MPD 1506 (Type 'EE').
Approvals
bulletPasses VW-1 Vertical Flame Test. OSHA Acceptable. MIL-W-16878/5, (previously Type 'EE').

Part NumberAWGStrandingNom. Dia. of Conductor
in.     mm
Nom. O.D.
in.     mm
Color CodeMilitary Number
23201 32 Solid .006     0.20 .037     0.93 CF M16878/5BAA
23207 32 7/40 .009     0.23 .039     0.99 CF M16878/5BAB
23219 32 19/44 .010     0.25 .039     0.99 CF N/A
23001 30 Solid .010     0.25 .039     0.99 CF M16878/5BBA
23007 30 7/38 .012     0.31 .042     1.07 CF M16878/5BBB

Part NumberAWGStrandingNom. Dia. of Conductor
in.     mm
Nom. O.D.
in.     mm
Color CodeMilitary Number
23019 30 19/42 .012     0.31 .042     1.07 CF N/A
22801 28 Solid .013     0.33 .042     1.09 CF M16878/5BCA
22807 28 7/36 .015     0.38 .045     1.14 CF M16878/5BCB*
22819 28 19/40 .015     0.38 .045     1.14 CF N/A
22601 26 Solid .016     0.41 .045     1.13 CF M16878/5BDA

Part NumberAWGStrandingNom. Dia. of Conductor
in.     mm
Nom. O.D.
in.     mm
Color CodeMilitary Number
22607 26 7/34 .019     0.48 .049     1.25 CF M16878/5BDB
22619 26 19/38 .019     0.48 .049     1.25 CF M16878/5BDE*
22401 24 Solid .020     0.51 .050     1.27 CF M16878/5BEA
22407 24 7/32 .024     0.61 .054     1.37 0,2,9 M16878/5BEB
22419 24 19/36 .024     0.61 .054     1.37 0,2,9 M16878/5BEE*

Part NumberAWGStrandingNom. Dia. of Conductor
in.     mm
Nom. O.D.
in.     mm
Color CodeMilitary Number
22201 22 Solid .025     0.64 .055     1.40 CF M16878/5BFA
22207 22 7/30 .030     0.76 .060     1.53 0,2,5,9 M16878/5BFB
22219 22 19/34 .030     0.76 .060     1.53 0,2,5,9 M16878/5BFE*
22001 20 Solid .032     0.81 .061     1.54 CF M16878/5BGA
22007 20 7/28 .038     0.97 .068     1.73 0,2,5,9 M16878/5BGB

Part NumberAWGStrandingNom. Dia. of Conductor
in.     mm
Nom. O.D.
in.     mm
Color CodeMilitary Number
22019 20 19/32 .038     0.97 .068     1.73 0,2,5,9 M16878/5BGE*
21807 18 7/26 .048     1.22 .079     2.01 CF M16878/5BHB
21819 18 19/30 .047     1.19 .079     2.01 0,2,5,9 M16878/5BHE*
21619 16 19/29 .053     1.35 .087     2.21 0,2,5,9 M16878/5BJE*
21419 14 19/27 .067     1.70 .105     2.67 0,2,5,9 M16878/5BKE*

Part NumberAWGStrandingNom. Dia. of Conductor
in.     mm
Nom. O.D.
in.     mm
Color CodeMilitary Number
21219 12 19/25 .084     2.13 .124     3.15 0,2,5,9 M16878/5BLE*
21037 10 37/26 .110     2.79 .142     3.61 0,2,9 M16878/5BMG*
28133 8 133/29 .162     4.11 .209     5.31 0,9 M16878/5BNL*
CF-Consult factory. N/A-Not available as M16878. *Also available in latest revision of MIL-W-22759/11. Manufactured to latest available revision without surface marking. Other AWG's and strandings available upon request (see NEMA HP-3).


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